VW parts suck!
I have a Volkswagen because when I bought it, it was the only brand of newish small diesel car available for sale in California. VW loves to use a lot of cheap plastic parts where a small piece of metal, a rubber hose, or even a sturdier piece of plastic would be much more appropriate. Here are just a few examples:
1) About two years ago, I managed to snap a little plastic piece called the “anti-shudder valve rod” when cleaning my EGR valve which was very, very gunked up. I called the dealer hoping to buy a new one. No you can’t buy this part, you have to replace the entire EGR valve for about $250.
This happens so often to mechanics and hobbyists that there are numerous solutions on the TDI Forum about how to repair this part. This example used superglue, a piece of aluminum from a soda can, and some shrink tubing.

2) On my roadtrip this summer, I started loosing brake boost because VW used this piece of crap plastic pipe (which cracked) instead of a traditional piece of rubber hose that I bought for $2 retail.

3) Yesterday, changing an air filter, I found this foam gasket which was disintegrating and causing a vacuum leak. Of course this part cannot be purchased sepately. You need to buy the whole air cleaner assembly. Alex came up with the brilliant solution of making a new one with duct tape and cardboard (works great!).

And don’t get me started talking about how much I hate spring clamps!


